Fly ash is one of the current displacement bigger industrial waste residue in China, with the development of power industry, fly ash emissions increasing year by year. Large amounts of fly ash does not add processing, can produce dust, atmospheric pollution; If discharged into drainage system can cause the river silt, and the toxic chemicals are harmful to human and biological. At present, fly ash is mainly used to produce cement, fly ash, fly ash brick of fly ash silicate brick, fly ash aerated concrete and other building materials, also can be used as agricultural fertilizer and soil conditioner, recycling industrial raw materials and environmental material.
To processing fly ash, there is fly ash powder grinder. HGM series fly ash powder grinder mainly consist of main unit, classifier, powder collector, dust cleaner, blower, muffler, sound-proof room, crusher, bucket elevator, storage hopper, and vibrating feeder. There are five types of Shanghai CLIRIK fly ash powder grinder, they are HGM80, HGM90, HGM100, HGM100A and HGM125. The finished production fineness can be reached 300meshes~3000meshes, 5-47 micron. The capacity (ton/hour) ranges from 0.4T/H to 12T/H.
Working Principle of fly ash powder grinder:
The main bearing and each dial are driven by electromotor of main machine through reducer, and numbers of rollers, which are rolling in the ring, are driven by dial through plunger. After crushed by hammer crusher, the big materials become small ones and are sent to storage hopper by elevator and further sent to the middle of first dial evenly by the electromagnetic vibrating feeder and feeding pipe. The materials will be driven to the edge of dial by centrifugal force and fall down into the ring, crushed and grinded by roller, and become powder after production of three rings. The high pressure centrifugal blower will inhale air from outside and blow the crushed materials to classifier. The rotating turbo in the powder concentrator will make the coarse powder return to the mill and reground, while the fineness will mix with the air and go into the cyclone and be discharged in the discharge bin, which is at the bottom of it. The air, which mixed with very little fineness, will be purified by impulse duster and discharged by blower and muffler.
Technical data of fly ash powder grinder:
| Model | HGM80 | HGM90 | HGM100 | HGM100A | HGM125 |
| Ring Diameter(mm) | 800 | 930 | 1035 | 1035 | 1300 |
| Ring Number (PCS) | 3 | 3-4 | 3 | 4 | 4 |
| Roller Number(PCS) | 21 | 24-32 | 27 | 34-36 | 40-44 |
| Main Shaft Speed (r. p. min) | 230-240 | 200-220 | 180-200 | 180-200 | 135-155 |
| Input Size (mm) | ≤20 | ||||
| Finished Size (um) | 5-47(325-2500) | ||||
| Capacity (t/h) | 0.5-4.5 | 0.6-6.5 | 0.7-7 | 1-8.5 | 1.5-12 |
| Outlet Size L*W*H (m) | 13.9*4*6.2 | 14.7*4.8*7.2 | 18*4.6*8.6 | 18*4.6*8.6 | 14*9*10.25 |
| Motor powder (KW) | 145-165 | 185-204 | 263 | 263-290 | 380-430 |
Note: This specification is just referencing, any changes are subject to the products.
Features and advantages of fly ash powder grinder:
● High Efficiency
Under the same finished final size and the same motor power, the capacity of powder grinder is twice as much as jet mill, mixing grinder and ball mill, and energy consumption decreased 30%.
● Long lifecycle of spare parts
The ring and roller are forged by special material with high utilization. Under the same grinding material and finish special size, the lifecycle of spare parts is about one year, which is 2-3 times longer than impact mill or turbo mill. Furthermore, the lifetime can reach 2-5 years for grinding calcite carbonate.
● High safety and reliability
As no rolling bearings or screws in grinding cavity, there are no problems caused by bolts shedding or rapid wear of bearings and seal components.
● High fineness, flexible adjustment
The final fineness of the grinding materials can be adjusted between 325 meshes and 2500 mesh (47-5 micron), and the product fineness can reach D97≤5μm.
●Environment-friendly
The application of pulse bag filter and muffler greatly alleviates dust pollution and noise.
●Advanced intelligent speed control device
Convenient adjusting, more uniform particle size.
